Industrial Ultrasonic Cleaning Line
A comprehensive three-stage industrial process system designed for component cleaning, rinsing, and drying. This unit incorporates ultrasonic transducer tanks, pump and filter circulation pipework, integrated exhaust ventilation hoods, and air knife dryer systems. Built entirely from corrosion-resistant 316 Stainless Steel with full sheet metal fabrication detailing.
Project Overview
This project demonstrates mechanical design and fabrication documentation for industrial use. The focus is on creating a practical, safe, and manufacturable solution with clear CAD modelling, assembly structure, and production-ready drawings.
Project Category
Process Equipment
Drawing Type
GA, Sheet Metal & Piping drawings
Main Components
Tanks, framework, piping, pump brackets, lids
Material
Stainless Steel 316L, 304 Framework
Finish
Bead Blasted / Dull Polish
Software
SolidWorks
Output
Redacted drawing reference and public render; 3D model withheld until a clean assembled export is available
Status
Manufactured & Field Commissioned
Engineering Challenge
The engineering challenge involved balancing access, safety, fabrication, installation, dimensional control, component layout, and drawing clarity. Special attention was paid to site obstacles, pipework clearances, and minimizing on-site weldments.
Design Solution
The solution was developed through meticulous CAD modelling, detailed assembly planning, fabrication-ready documentation, and clear communication of components, fixings, sections, and manufacturing requirements. Parametric constraints were added to speed up future revisions.
Key Features
- Three-tank process layout: Ultrasonic, Rinse, and Air Dryer
- Corrosion-resistant 316 Stainless Steel fluid tanks and lids
- Lifting frames and hooks for overhead hoist integration
- Detailed pipework routing for pumps, filters, and drains
- Integrated fume extraction manifolds and ducting plates
Project Deliverables
- 3D Parametric CAD Model
- General Arrangement (GA)
- Shop Floor Fabrication Sheets
- BOM & Fastener Scheduling
- Laser Profiling DXF Files
CAD Model & Drawing References
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